AirFlowMonitor prototype showing connected supply and return duct sensors, live CFM, RPM, and combined airflow
The current AirFlowMonitor interface discovers nearby equipment, displays live CFM and RPM, and totals airflow from connected sensors.

Design objective

Make multi-point duct airflow easier to see.

The design combines an ESP32-S3 sensor module, a magnet-driven Hall-effect pulse input, battery telemetry, and Bluetooth Low Energy. Companion iPhone, iPad, and Apple Watch prototypes are being developed to discover equipment and show live readings without a cloud relay.

  • Two magnet pulses counted per rotor revolution
  • Local Bluetooth discovery and live telemetry
  • Per-sensor RPM, airflow, battery, and health data
  • Combined CFM for multiple connected sensors

Hardware path

A serviceable sensor architecture.

The current production-board direction uses a board-mounted DRV5032 Hall switch on the 3.3-volt rail with an ESP32-S3 module. The sensor position, magnet gap, switching threshold, and maximum rotor speed still require mechanical validation on the actual 7-inch rotor.

Local telemetry

Custom Bluetooth characteristics carry identity and structured live readings directly to nearby devices.

Distinct equipment IDs

Each sensor generates and stores a unique part number for recognition in multi-sensor environments.

Development status

Prototype software exists; calibration and production validation are still in progress.

The rotor-to-airflow calibration factor is not final, the production PCB is a placement and net-intent design, and the sensor is not currently offered as a certified measurement instrument. Specifications and availability may change.

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